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DC/DC converter BDC688

High-performance DC/DC converter

Technical specifications

Voltage range (high side) 378 – 830 V
Voltage range (low side) 200 – 400 V
Maximum current (low side) 800 A
Voltage range control circuit 9 – 18 V
Efficiency >99.5%
IP protection IP6K6, IP6K9K
Communication interface CAN
Cooling system Water cooling
Weight without cooling water 41 kg

 

The BDC688 is a boost converter for fuel cell and electric vehicle applications, converting lower-voltage inputs to higher-voltage outputs for 800 V systems. It features direct bus bar connections for efficient power transfer and includes advanced power distribution, real-time impedance spectroscopy, and robust safety features, making it ideal for commercial EVs and fuel cell buses.

Features

  • Zero voltage switching for unmatched efficiency (up to 99.5%)
  • Nominal low-side current of 800 A for high-power applications
  • Low current ripple, optimized for fuel cell and EV applications

Power distribution & connectivity

  • Supports multiple HV outputs for flexible energy distribution.
  • 150 kW main output for primary power transfer.
  • 50 kW output for compressors or auxiliary loads.
  • 5 kW output for pumps or low-power applications.
  • Direct bus bar connections facilitate a low-resistance interface with the fuel cell, reducing power losses and ensuring stable operation.

HFR impedance spectroscopy – fuel cell optimization

  • Built-in electrochemical impedance spectroscopy (EIS) for real-time fuel cell health monitoring.
  • 1kHz signal injection enables accurate impedance measurement and predictive maintenance.
  • Improves fuel cell efficiency by detecting performance issues early.

For further technical documentation you can register in our Partner Portal: BRUSA Partner Portal

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